MX

Helpful Suspension Set Up Tips

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Suspension is hard to understand. Especially if you’re somewhat of a novice when it comes to setting up your bike. It took me a long time to understand what my bike was doing and how I could make it better. If you’re struggling to set up your suspension or maybe you just want to arm yourself with some knowledge, here are some tips to help you when you’re in your garage or out on the track.

Adjustments are there for you to “customize” your set up and feel on the track. The compression and rebound damping adjustments on your machine are known as your “clicker” adjustments. Making the correct changes with your clickers will make your bike handle better and give you a friendlier riding experience. Clickers control the amount of oil flow that is allowed to bypass your fork/shock valving stack. They work like a fuel screw and can fine tune your suspension.

A shock has both low-speed and high-speed compression adjustments. The low-speed adjuster controls the damping at low shock speed velocities like rolling whoops and acceleration bumps. The high-speed adjuster controls damping when the shock is moving at high speeds like g-outs, jump faces and can affect the ride height of the machine. If you’re on an older KYB PSF2 fork (may god be with you by the way) you’re stuck with high and low speed compression and high and low speed rebound. Before you start messing around with clicker adjustments here are some things you should do first:

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Check where your clickers are set at and write them down.

Start out with recommended stock settings first for baseline.

Adjust your tire pressure for the type of riding and terrain. 13-14 psi is usually standard.

Make sure you have the correct spring rate for your weight and set your sag.

Bleed the air out of the forks every time you ride, if you have a spring fork.

If using air forks, makes sure to check air pressure and if you’re on AER forks, there is an air bleed for them as well.

Start off by riding your machine with your clickers set in the stock position. This will give you a good base setting of how your bike handles. Ride only a few laps (2-4) at a time when you try new settings so you will not be second guessing your initial impression of each adjustment. When you stay out too long you will start to second guess your initial thoughts. Ride the same lines/bumps every lap so you get a feel for the changes you make and do not ride around the bumps you are trying to test on. If you change lines this will alter your perception of how well your stuff is working. Cheating doesn’t nothing for you here! This will only hurt you in the long run, so buck up and take the rough line! Make changes to your clickers 1-2 “clicks” at a time and one adjustment at a time (rebound or compression). Changing compression and rebound on the fork and shock at the same time can confuse you as to what setting is actually improving your machine. There is the old 2 for 1, which is for every two clicks of compression you go in or out on rebound. For example, if you’re on a KYB spring fork and you go two clicks in stiffer, you might want to back out one click of rebound to compensate for the stiffer comp setting. For beginners, just chill down and do one adjustment at a time. Soft terrain usually requires more compression damping (stiffer) because the bumps are softer in nature and usually taller. Same goes for when the bumps are soft/big and spaced further apart, so in that situation the machine can require a slower rebound damping to minimize kick. If there is a hard base underneath, the bumps will usually be closer together and square edges will develop. In this case a softer/faster setting can be used, especially when speeds are higher.

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 You can also run your front end higher (drop your fork height) and the rear end lower (higher sag number) if possible for stability, to combat any twitchiness your bike may have.

On hard pack dirt it is better to adjust the rebound and compression to a softer setting while still maintaining control and bottoming resistance. Try to find a happy medium between bottoming and comfort. It’s ok to bottom out once or even twice a lap, so don’t freak out if you bottom out once in a while. That doesn’t mean you need to stiffen your suspension if you’re bottoming out. All of your suspension is meant to be used, that’s why it’s there, so let it do its job. If you are bottoming out more than that, you would adjust your compression clickers to a stiffer setting. Adjusting your rebound damping to a stiffer setting will help if your bike feels unstable (loose feel) or if you are blowing through the stroke on jump faces. In very rare cases adjusting the rebound clicker one way or the other could work. While it is common to stiffen the shock rebound when your bike kicks over bumps (because you feel like it’s bucking you), many times it is caused by compression that is too stiff. Try going one or two clicks softer/faster to see if it soaks up the bumps and calms the chassis down. If that doesn’t seem to help check your riding position on the bike or yes, it could be that your rebound is too fast/soft. Getting the shock to not “kick” on top of jumps is difficult to diagnose so be ready to try both sides of the spectrum with rebound on this type of tricky obstacle.

Again, be patient. Designate a day where you just play around with your settings and get familiar with your bike. I feel like suspension tuning is kind of like dating. You must learn your partner before you can get married right? Getting a balanced, comfortable suspension setting is no different than dating. Get to know your bike before you decide to dump it and blame it all on her. Maybe it’s you? Maybe you didn’t give it a chance? Play around and see what works for you. If the rear of your bike kicks to the side, the cause can be that it’s too stiff of a setting. Again, try one adjustment at a time. Lack of traction (wheel spin) on acceleration bumps can usually be improved by softening the low-speed compression on the shock or speeding up the rebound, so the rear tire follows the ground better. Keep in mind that faster riders generally prefer stiffer settings to maintain control at speed (performance) while slower riders prefer softer settings for comfort

When it comes to air forks messing with the air pressure can be a pain. Just to let all you know, 2 psi is one full spring rate on any air fork, so that is why I usually adjust using “bar”, not psi. How many times have you changed a spring out at the track? Not very much right? Unless you are very light or on the heavier side, the stock air pressure settings from the factory are usually a great place to start and keep within .2-.4 bar (softer or stiffer). Adjusting your compression and rebound clickers on air forks is much easier and a simpler way to dial in these types of forks. Air pressure will change throughout the day as heat builds up, so if you are checking your air pressure in the middle of the day, make sure the fork is cooled down to ambient air temperature.

Follow some of these easy steps and I can guarantee you that you will get your set up even better and enjoy riding that dirt bike of yours even more. If you have any set up questions you can email me at kris@keeferinctesting.com as we will always try to be here for you!

Weekend Race Set Up: Glen Helen 4/10/21

I always thought it would be cool to share the notes that I create after a race with the reader. 98% of the time I will input notes about each test bike/part I decide to race any given weekend. The part as well as the bikes change from time to time, but I always like to have a log of what I ran as well as the conditions of each race. Below is a brief breakdown on the bikes, parts as well as notes on how each performed or felt. Last weekend we brought two bikes to race (Yamaha YZ450F and KTM 250 SX-F). Below are two breakdowns of what was on each machine and how each machine fared in race conditions. Each time my son and I race, you can check back here to keeferinctesting.com every Tuesday (when we race the previous weekend)  for “The Weekend Race Set Up”.

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Track: Glen Helen Raceway

Kris Keefer

Terrain: Sandy top soil AM with hard pack in PM 

Start: Dirt

Avg Lap Time: 2:20

Total Number Of Motos: 5 motos (Three 20 minute plus 1 lap motos and 2 15 minute motos)

Weight At Time Of Race: 170 pounds w/o gear

2021 Yamaha YZ450F: 

Engine Hours 45.6

Mods/Parts: 

Tires: Dunlop MX3S/MX33 13.5/12.5 PSI 

Bars: Pro Taper SX Race Evo

Grips: Renthal Half Waffle Soft

Levers: ARC RC-8 Perch/Lever

Throttle: ZRT 

Rider Triangle: -5mm down and back peg position/stock bar height/rear hole

Gearing: 13/49 Renthal Sprockets/DID ERT3 Chain

Engine Mods: Vortex ECU Mapped By XPR/FMF 4.1 Full System

Engine Oil: Blud Racing 10/40 Pro Series

Fuel: VP T4

Holeshot Device: WC

Graphics/Seat: Era Moto Co

Suspension: Enzo Racing Test Fork/Shock Spec #KK145

Air Filter: Twin Air Power Flow Kit 

Plastic: Cycra Power Flow Kit

Results: 1st 40A (1-1-1), 1st Support Expert (1-1)

Notes: 

• GH World Vet ECU setting allowed third gear corners without on/off area 2 feel. Power was controlled and easy to manage late in motos.

• YZ450F feels slightly heavy on entry of shallow ruts.

• Fork has better comfort when ridden at race pace. Not too much comfort on initial stroke (light bump).

• Shock sag at 105mm made for acceptable balance, but sped up rebound +1 click to compensate for choppy conditions so rear can follow ground more.

• WC start device was better off the gate when set at 120mm for dirt start.

• Updated rider triangle (-5mm/-10 back pegs) allows for less leg fatigue. Legs were fresher at end of motos. 

• GUTS standard seat foam is firmer than stock OEM foam and last longer. (12.1 hours on foam and density still holding up).

Suspension Setting: 

Fork: (Spec #KK145F)

C: 10

R: 10

Height: 3mm

Shock: (Spec #KK144S)

LSC: 10

HSC: 1.25

R: 9

Sag: 105mm

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Track: Glen Helen Raceway

Aden Keefer

Terrain: Sandy top soil AM with hard pack in PM 

Start: Dirt

Avg Lap Time: 2:24

Total Number Of Motos: 2 motos (Two 15 minute plus 1 lap motos)

Weight At Time Of Race: 130 pounds w/o gear

2021 KTM 250 SX-F:

 Engine Hours 7.8

Mods/Parts: 

Tires: Dunlop MX3S/MX33 13.5/12.5 PSI 

Bars: Pro Taper Evo Suzuki Race Team

Grips: Pro Taper 1/3 Waffle Race Cut

Levers: Stock

Throttle: ZRT Grey Cam 

Rider Triangle: Stock

Gearing: 14/51 Sunstar Sprockets/DID ERT3 Chain

Engine Mods: Head Mod XPR Motorsports, Custom HC Piston, Vortex ECU Mapped By XPR/Akrapovic Slip On

Engine Oil: Blud Racing 10/40 Pro Series

Fuel: VP MR Pro 6

Holeshot Device: WC

Graphics/Seat: Throttle Syndicate

Suspension: REP Racing Test Fork/Shock Spec #AK3

Air Filter: Twin Air Power Flow Kit 

Results: 1st Intermediate Support 

Notes: 

• REP AER setting was set at 9.90 bar but we increased to 9.92 bar for hold up on hills.

• Fork comfort on bigger braking bump was better than stock setting and fork mid stroke improved with air at 9.92. 

• Fork comfort on small/light bump/accel was better with Pro Taper Evo bar versus Fuzion.

• Shock felt low on accel. Turned HSC in 1/4 turn. Helped balance

• Aden wants more low end hit so we will try FMF 4.1 system instead of Akrapovic slip on.

• 120mm holeshot device setting was better for light rider off dirt start.

Suspension Setting:

Fork: (Spec #AK3F)

C: 13

R: 11

Height: 5mm

Air: 9.90-9.92 Bar 

Shock: (Spec #AK3S)

LSC: 14

HSC: 1.5

R: 12

Sag: 105mm

On My Own Dime (2021 Honda CRF450R)

I met Dallas Dunn through the hi dez as we sometimes met up at the same places to ride from time to time. As I got to know him more, I could tell he was a quiet, hard working guy, that just loved to ride anything two wheels. Dallas is an accomplished BMX rider as well as one of the best photographers I have come across in my time. When I started this OMOD thing, I wanted some of my core test riders as well as free lance guys to write some raw evaluations, for you the consumer. When Dallas told me he purchased a new 2021 Honda CRF450R, I thought this would be a perfect article for Keefer Inc. Testing. Dallas works his balls off, is a single dad and purchased a $12,000 motorcycle because he loves to ride. How many of us can relate to that?! I would say A LOT of us could. Without further adieu, here’s Dallas and what he thought about his purchase. -KK

Let me start out by saying I’m by no means a great test rider, I think I am getting better at feeling the motorcycle, but this isn’t what I do all the time. I’m a 34-year-old and a full time heavy equipment operator that just loves to ride dirt bikes in my spare time. Thankfully Kris has taken me under his wing and gave me the opportunity to be a part of Keefer Inc. My main roll here is lurking around in the background with a camera in my hands shooting photos, but I want to challenge myself to learn other things to help out as well, so that’s why we are here giving you my “On My Own Dime” article.

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The New 2021 Honda CRF450R has been one of the last bikes to get released and hit the showroom floor. I have been riding Suzuki’s for the last couple years, but when I laid my eyes on the new Honda CRF450R, I was instantly sold. Honda is known for its quality motorcycles with great durability so this red one is the one I really wanted. Since selling my RMZ450 in July, I’ve been waiting for this beauty to hit the dealers and I almost pulled the trigger on the 2021 Kawasaki KX450F, which is also a great bike, but my heart was set on the CRF450R machine. I’m stoked I didn’t settle. September 16th Honda had their Intro at Glen Helen Raceway, but unfortunately I was not ale to make it down with Kris that day because I was on shift at work.

After hearing about the first rides on the bike and some of the negative reviews on the ECU mapping, I was a little discouraged. I thought the bikes would get delayed longer… I almost went down to the local dealer and picked up and the 2021 KX450, but I would call Kris to chat it up and he would just say, “just CHILL DOWN and wait”. Not much time went by and they showed up at a local Southern California dealer. They had a few extras that were not spoken for, so I left work early and hauled ass down to the dealer and plopped down 12K on a new Honda! Yeah, 12K. More on that later…

After about three months off the bike I was back in business the following Tuesday. I loaded up my fresh new CRF, met up with Kris and Aden down at State Fair MX to break her in for its maiden voyage. So far, the bike hasn’t had the best reviews, but I was still stoked on it. I really wanted to compare what I felt to the amazing test riders that really are just splitting hairs. 

My first time out on the track just to break it in my first impression was WOW this thing is bad ass. I had a grin from ear to ear under my helmet! Coming off a 20 RMZ 450 that had a few mods, this new Honda already feels better than what I was used to riding. I did 2x15 min mid throttle motos with cool down periods for break in and was ready to give it a real test. 

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CHASSIS/SUSPENSION 

I’ve always liked the rider triangle and ergonomics on Hondas, so I already felt right at home and after coming off the RMZ, this bike was confidence inspiring for me. The bike tracked straight and felt compliant over the small bumps that we have on the west coast. State Fair MX is a smaller track, so I don’t feel I have any issues with stability. I’m 170 pounds so as of right now the stock suspension fell adequate enough for my Vet B rider ass. I feel like I can go a little stiffer on the fork, but I just left it alone for the day. My Technique is a little off from not riding for a few months, but cornering this bike was next level. Honda’s new thing is “Razor Sharp Cornering” and I noticed it did have a Suzuki feel when entering corners. I also liked that it tracked straight on the exit of the corner over acceleration bumps. When I went to a faster track the following day I dripped the forks down to 3mm and that helped increase stability without hurting the cornering character I liked so much. 

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ENGINE:

Compared to the 2020 CRF this new 2021 bike has a lot more roll on power that doesn’t just explode out from underneath you. This 2021 power plant is much more manageable. At times I was wondering if I was in 2nd or 3rd gear because even 3rd gear had great low end power and I could lug the bike around if I wanted to. I rode in map 1 and I could feel the (dirty/gargle) rich feeling down low so I rode in MAP 3 most of the time during the couple days I tested/rode. This Honda is very easy to ride and roll on throttle almost felt like a KTM. I want to have the ECU re-flashed by Chad at XPR, or Jamie at Twisted to see how much better this red machine gets. I’m excited to see how the re-flash improves the throttle character. I really like the overall feel and performance of the new hydraulic clutch and the lever pull is so much better than previous years. Shifting and modulating the power in the turns with the hydraulic clutch feels much better to me than when I had my cable pull clutch on the yellow bike.

Am I Happy That I Spent 12K?:

No, but if I was going to spend 12K on a bike, this bike sure does make me forget how much it was when I ride it! That’s how much fun I am having on this machine compared to my Suzuki. This new bike has got me moteted to eat better, train more and improve myself. So I guess you can say that 12 grand is also giving me a better quality of life as well. My mental health is much better as well as getting to hang out with my friends and ride, instead of working on my bikes is a welcomed site! -Dallas Dunn

2019 Suzuki RM-Z450 "NEED ONLY" Build (Part Two)


OK, so here we go with the long awaited part two of the 2019 RMZ450 “NEED ONLY” build.  As we stated before in part one, this is a damn good bike that just needs a few improvements.  So, in this part of the build we focused on trying to find a little more power, improving clutch feel and durability, and just some bolt on parts to add a little more “NEEDED” comfort.

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What: High compression Pro Circuit piston

Why: Simply stated, the bike needed more bottom end power

Conclusion: Once I picked up the bike from Pro Circuit, after they added the high compression piston, I couldn't wait to get it to the track and see the result (we are able to run pump gas as the compression ratio allows us to). I was surprised that such a small change could make a big difference.  The power was improved in all aspects of the power band, not just bottom end delivery.  On bottom end (with stock piston), the stock power was too mellow and the recovery characteristic was poor especially when the track is ripped deep.  This mod improved bottom end torque and recovery was vastly improved when I was in the wrong gear.  If I am being picky, I still want a little more RPM snap, but we may be able to get that with ignition or different mapping (this may be in part three). Surprisingly, the biggest improvement to the power was through mid to top end pull.  I feel like anytime I grabbed third gear, this bike had a smooth yet very noticeable meatier pull up through the top end (compared to the stock piston).  Overall, this Pro Circuit HC piston took a weak stock powerband and made it fun to ride with more than enough power to clear obstacles out of corners or pull you out of deep corners, but kept the rideability and rear wheel traction high. To me the is a “MUST” on this bike to improve excitement factor. Note: Running white coupler for best feeling on track.

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What: Hinson clutch (outer basket, inner basket, pressure plate, fibers, plates, heavier springs, and clutch cover)

Why: To improve overall durability and get rid of the vague feeling at the clutch lever

Conclusion: The Hinson family has been making top quality clutch components for as long as I can remember.  In 1997, when McGrath made the switch to Suzuki, he enlisted Hinson to solve his clutch problems with that model, not factory Suzuki. Immediately the feel at the clutch was more positive and less vague before I even made it onto the track.  Once I rode the bike on the track, the Hinson clutch took the improved power that we got from the piston and transferred that to the rear wheel.  The stock mushy lever feeling was gone and a slightly stiffer firm feel replaced it.  However, it wasn’t a “Honda hard pull” feel, just slightly firmer/more positive than the stock Suzuki pull. I have been riding with the Hinson clutch for over a month and that feeling hasn't changed one bit.  The Hinson durability is second to none and the improved feel was welcomed. Editors Note: Also just to give you guys, the reader, more insight on Joe’s riding technique, he is known to be a clutch destroyer. Joe is very hard on clutches and to say that a clutch has made it over a month without changing plates says something.  

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What: FCP Engine mounts

Why: Chassis felt a bit rigid on corner entrance, transitioning, and exiting choppy corners

Conclusion: I couldn't remove that small insecurity when entering corners, no matter what I tried with the suspension. I figured it had to be due to the stiffness in the chassis and not the suspension.  Kris Palm approached me at Milestone and bolted on his engine mounts for me to give it a try. Keefer told me that some of FCP mounts have made a differene in the past, so I was curious to see what they would do to this chassis. Immediately the mounts got rid of most of the stiff bound up feeling of the chassis and allowed it to settle entering corners, stayed planted transitioning through the middle part of the corner, and allowed the suspension to absorb any acceleration chop while keeping the rear wheel planted under acceleration.  Another improvement from a simple bolt on part that gave me that secure feeling to allow me to carry my momentum through corners and push the bike a little harder.

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What: Pro Taper (bars, grips, throttle tube, front brake lever, clutch perch/lever, chain, sprockets, and hour meter)

Why: To achieve more comfort, adjustability, and durability 

Conclusion: Bars - Once I found the right balance of bar height and bend while sitting and standing, I was happy with the SX Race bend.  

Grips - Working my full time job doesn't allow me to ride as much as I would like. Having the right grips are key and the soft compound 1/3 waffle gave me that cushy feel, allowing me to ride all day with no issues and the grip was excellent.

Throttle tube - The stock plastic throttle tube had a sluggish/slow feeling to it so when we replaced it with the aluminum tube the throttle had a lighter, snappier feel.  Plus it obviously is stronger and more durable in a crash.

 Front brake lever - In addition to looking great with its black color and having a cool Pro Taper cover/shield, the XPS Lever offered great adjustability with the dial to adjust reach and its multi directional folding capabilities kept it from breaking or bending in a crash.  

Clutch perch and lever - The Profile perch and lever offered the same great looks as the XPS front lever, friction free feel, quick adjust star to adjust clutch play, and a nylon sleeve to allow the perch to pivot in a fall.  Additionally it folds in almost all directions further protecting it in a fall and the reach is also adjustable.

Chain and Sprockets - I kept the stock gearing ratio but, opted for the black Race spec front and rear sprockets which gave me increased durability and looks. The Pro Series 520 mx chain gave me that cool gold chain look with minimal stretching and longer lasting chain life. 

Hour meter - The wireless hour meter was literally the easiest part I've ever applied to a bike. Peel and stick, then hit the button for info. It works off of vibration (eaaaaaaasyyyyyyy Keefer) while the bike is running, which led to a few complaints of additional time being added during transport. I live on a dirt road roughly 2 miles from pavement and i have had absolutely zero issues with this. 

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Overall I'm happy on this build, as Keefer mentioned, the whole point was to take a bike that consistently finishes towards the rear in the shootouts and show how great this bike can be with a few key improvements. I truly enjoy riding this bike and feel a confidence i've been missing since those years where I rode all the time. For the average guy, who may only get to ride once a week or less, to be able to hop on his bike and feel comfortable going fast is priceless. I feel we were able to achieve just that and hopefully this build will help you get that same feeling. Thanks for reading and stay tuned, i have a feeling this build may not be done yet.

Joe Oehlhof

14 year professional motocross racer

Finished 16th in points in 2005 in 450 class

Made every main events in 2005

Best 125 SX finish was Pontiac with a 4th Place 1999

Rode for AM Leonard KTM, Team Subway Honda, WBR Suzuki






2019 Suzuki RM-Z450 “Need Only” Project Build Part One


The 2019 Suzuki RM-Z450 didn't fare well in any magazine shootout this year. Does that mean it should just get shunned and not paid attention to? No, absolutely not. Like I have said in my podcasts before, every bike is good, it’s just up to you on which one is right for you? How much you ride, what type of rider you are, and how fat your wallet is, carries a lot of weight when it comes to purchasing a new motocross machine. The one thing Suzuki has over other manufacturers is that you can get a leftover new 2018 RM-Z450 and even a new 2019 RM-Z450 for much less than any other brand. You can find a brand new RM-Z and save yourself $4000.00! When it comes to saving money, why wouldn't you want to buy a Suzuki! When you got a family, bills at home and maybe a wife that wants something of her own, being able to purchase a $10,000 dirt bike is not really an option. However, when you can purchase a 6-7 thousand dollar dirt bike it becomes more appealing, especially to the wife. 

I wanted to create a 2019 RM-Z450 project build that was only on a “need only” basis. ‘What does the Suzuki need? If you were going to save up some money, after your Suzuki purchase, where would the wise decisions go to? I didn't want this to be a fashion over function type of build, because frankly, not everyone has cash coming out of their asses to spend on meaningless shit for their dirt bikes. The cash people do have is hard earned and not everyone is looking to bling out their ride. Not everyone’s bike is “Too Lit”! Sorry Enticknap, but there are no gold wheels or gold necklaces with this build. If you’re rich then just stop reading this article now because this isn’t for you. I recruited my long time friend and former AMA Supercross rider Joe Oehlhof to help me build this yellow bike. Joe is as blue collar as they come and doesn't spend money on just anything. He left the pro scene, became a San Bernardino County firefighter, got married, and has three kids. He loves riding at a high level, but also knows he can’t be dumping all of his money into dirt bikes anymore. With all of that being said, we wanted to build a Suzuki RM-Z450 into what we feel would be a competitive bike to win a shootout. What would it take? Why did we change the parts that we did? How did it work out on the track? These are the questions that this series of articles will answer. We will continue to evolve this build, but for now here is part one of what, why, and how the 2019 Suzuki RM-Z450 is getting better. 

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What: Pro Circuit Ti-6 Full muffler system. 

Why: To help bottom-mid range power delivery/RPM response and lose weight. 


Conclusion:  The stock Suzuki RM-Z450’s power is vanilla at best. It’s lethargic down low and needs some excitement. The KTM 450 SX-F’s power is smooth, but still has enough pulling power to keep most people happy. The Suzuki lacks pulling power, so we installed a Pro Circuit Ti-6 muffler on and got some added pulling power. The PC system didn't “wow” us for initial RPM response at first, but we installed the insert into the muffler and that helped back pressure to create some more throttle response. Joe and I both liked the insert in for increased bottom to mid range throttle response. Installing this PC system helps with coming out of corners and helping the Suzuki’s recovery time. With the stock system the recovery time out of corners (if you were a gear too high) was embarrassing for a 450cc machine. It would be hard to get back into the meat of the power forcing you to downshift and then immediately upshift, to get moving again quickly. With the PC system the rider can fan the clutch lever a couple times (in the higher gear) and it helps get the Suzuki on down the track in a quicker manner. The PC system is a step in the right direction for bottom and mid range pull. It doesn’t help or negatively affect the top end at all. Yes, we still need more to make us happy. 

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What: Pro Circuit Fork/Shock re-valve and linkage.

Why: To help bump absorption and help pitching when on/off throttle hard. 


Conclusion: Jim “Bones” Bacon retired, but Joe bugged him enough to help us with our Suzuki suspension woes. In stock form the Suzuki dives under braking and then squats too much under load when exiting a corner. This upsets traction and balance when trying to push the limits around the track. The chassis also feels slightly rigid at times when the track is square edgy and hard pack. Bones re-sprung the suspension for Joe’s weight (190 pounds), valved it, and installed 1mm longer pull rods. The difference on the track was noticeable immediately for the better. Sometimes when you get your suspension re-valved you notice some added comfort, but get some negative effect on other portions of the track, where the stock stuff feels better. The PC suspension helped balance out the ride attitude of the RM-Z450 on de-cel and increased cornering ability for both of us. There was less pitching sensation when chopping the throttle therefore the front end became more predictable on entrance of corners. Cornering stability was also improved, especially through choppy/long ruts. The Suzuki felt more planted inside the rut without feeling harsh like the stock suspension did. Exiting corners we both thought that the connectivity to the rear wheel was better once on the throttle. Straight line stability improved and the chassis felt slightly less rigid on square edge, which helped overall end-of-day type comfort. This can be attributed to the longer link allowing the initial part of the linkage curve to be a little stiffer feeling. After riding with the Pro Circuit tuned suspension we both feel there is more comfort than the stock WP suspension that comes equipped on the KTM/Husqvarna. Both Joe and I could be more aggressive on the track with more predictability than the stock stuff had to offer. To get both of us riders happy on a set of suspension is tough to do since Joe and I have a 25 pound difference in weight. 

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What: Pro Taper EVO handlebars and Race Cut grips. 

Why: Joe didn't like stock bend or the stock grips.

Conclusion: Some people will like the stock bar bend some people will not. Joe was in the “not” category. Joe is 5’9 and I am 6’0. I am long. Joe is short. I didn't think the stock bend was bad by any means, but I wasn't opposed on changing the bar bend. Originally Joe decided on the Pro Taper Windham EVO bend, but I told him that was too high of a bend for his short stature. Of course he didn't listen and got them anyway. Guess what? He didn't like them. He tried my Husqvarna stock Pro Taper EVO bars on my KTM and decided on that bend for the Suzuki. Guess what? He loved them. We cut the Husqvarna stock bend down to 804mm (they come 811mm standard) and slapped them on. We both thought we could could get over the front end better than the stock Renthal FatBar Suzuki bend. Putting the PT bars on also increased flex/comfort on chop as we had more comfort. Yes, we are old, we like comfort. Since Joe doesn't ride as much anymore because he has a real job, his hands are “riding pussified” somewhat. So in order to make his lotion soft, dinner cooking, fireman baby hands happy, we went with a Pro Taper race cut grip, which we both liked. The PT’s offer a softer compound than stock and help keep more cushion for the pushin. 

Just performing these first three modifications helped the 2019 Suzuki RM-Z450 out tremendously. We both are still looking for more overall power however and will continue to evolve the curve with a couple more modifications. The stock Yamaha and KTM have more pulling power and can pull each gear farther than what our modified Suzuki can do. We are still under budget on this build (compared to a off the showroom floor 2019 YZ450F and KTM 450SX-F), so look for part two of this 2019 Suzuki RM-Z450 “NEED ONLY” build soon. We also will be talking about how much we spent on an upcoming Rocky Mountain ATV/MC “Need Only” Suzuki Project Build Podcast coming up soon.  

What's Coming: 

High Compression Piston

Engine Mounts 

Ignition 

If you have any questions about this build please email me at kris@keeferincteting.com and I am happy to guide you.

   


2019 450 MX Shootout

The 2019 450 MX Shootout has officially taken the checkered flag. After three days of testing, over 100 pages of testing notes, 16 test riders, countless engine hours racked up, and over seven hours of testing information sent to your ears (via podcast) we finally have a winner. The results changed dramatically from last year’s shootout and for 2019 the top five were all miserably close for each test rider. The tracks we chose to test at were also chosen by four out of the six manufacturers to evaluate their production machines before we got our hands on them. These tracks provided deep, loamy soil conditions in the morning that turned hard pack and slick towards the end of the afternoon. We feel these were the best tracks (combined with the prep that was performed) brought out each machines strengths and weaknesses. In doing this we feel the information gathered was the most accurate we could offer (from the west coast) from an evaluation standpoint. Below are the final rankings and a brief evaluation summary that were tallied up by using an olympic style scoring. If you want to hear more about each bike and get a much broader breakdown of each machine, click on the podcast tab to listen to the Rocky Mountain ATV/MC Keefer Tested Podcast Presented By Fly Racing And Race Tech right now!

First Place: Yamaha YZ450F

The Yamaha YZ450F won because it provided the riders with the most comfortable suspension, an easy to ride engine character, and a new found planted cornering ability. The small changes that Yamaha made did make a big difference out on the track. It…

The Yamaha YZ450F won because it provided the riders with the most comfortable suspension, an easy to ride engine character, and a new found planted cornering ability. The small changes that Yamaha made did make a big difference out on the track. It’s also one of only a couple bikes that can use third gear through corners an get you out in a hurry. “Recovery Time” on this engine is impeccable and forgives riders when they make mistakes when shifting too early. Testers agreed that the YZ450F is much more confidence inspiring than that of the 2018 version through corners (cornering stability). It split wins/days with the Kawasaki, but the Yamaha had nine “individual test rider opinion wins” throughout the shootout that tipped the scales in its favor. Small changes on paper equals big changes out on the track for 2019. Congratulations Yamaha!

Second Place: Kawasaki KX450


The most improved machine in the 2019 450 MX Shootout belongs to Team Green. The KX450 won the first day of the shootout and was a favorite of most testers throughout the week. The chassis is well behaved and can be pushed hard by the rider without …

The most improved machine in the 2019 450 MX Shootout belongs to Team Green. The KX450 won the first day of the shootout and was a favorite of most testers throughout the week. The chassis is well behaved and can be pushed hard by the rider without it doing anything out of the ordinary. The lightweight feeling of the KX450 is noticed immediately around the track and the free-feeling engine character makes it a very fun/playful bike to ride. With four “individual test rider opinion wins” it was the only other bike in the shootout to keep the Yamaha honest. Kudos to Kawasaki for making a great first year/generation KX450. That is not easy to do!

Third Place: Husqvarna FC450

The Husqvarna FC450 is one of the most connected throttle to rear wheel bikes in this year’s shootout. There is so much traction that it is deceiving to some testers to figure out how much throttle to give, to clear obstacles immediately out of corn…

The Husqvarna FC450 is one of the most connected throttle to rear wheel bikes in this year’s shootout. There is so much traction that it is deceiving to some testers to figure out how much throttle to give, to clear obstacles immediately out of corners. It doesn’t feel or sound like the Husqvarna is really hauling ass down the track, but you end up over jumping certain jumps at times because the FC450 is hooking up so well. All of the riders preferred the black throttle cam on the Husqvarna/KTM for more a snappier/quicker RPM response. The WP suspension isn’t holding this bike back as much as it did in year’s past and leaning it over in corners is made easy with its lightweight feel. The Husqvarna fell down the ranking because riders did want a little more throttle response in deeper conditions (even with the black throttle cam installed). The FC450 was one of only three machines to score more than one “individual test rider win”.

Fourth Place: KTM 450SX-F

The KTM 450SX-F has more bottom end and RPM response than the Husqvarna, but lacked some compliance/comfort when the track got choppy and rough. The KTM still feels lightweight through corners and gives riders, that lack cornering technique, more co…

The KTM 450SX-F has more bottom end and RPM response than the Husqvarna, but lacked some compliance/comfort when the track got choppy and rough. The KTM still feels lightweight through corners and gives riders, that lack cornering technique, more confidence through ruts. The Neken handlebar is a little more rigid than that of the Pro Taper bar that is on the Husqvarna and that doesn’t help on slap down landings. The engine character is smooth and linear thus helping/forcing riders carry more speed through corners. The WP/AER front fork lacks some small bump absorption, but once you break through that initial part of the travel, it is quite nice. The KTM 450 SX-F is one of my favorite bikes to ride with some minimal modifications done to it. The is how close all of these bikes really are! A little massaging here and there can make a fourth place bike a first place machine.

Fifth place: Honda CRF450R

Ride Red. No Wing No Prayer. The Honda CRF450R has the fastest feeling engine character in the shootout. If you’re looking to get from point A to point B in a hurry, the Honda’s engine will oblige. As fast as the CRF450R is, it still feels connected…

Ride Red. No Wing No Prayer. The Honda CRF450R has the fastest feeling engine character in the shootout. If you’re looking to get from point A to point B in a hurry, the Honda’s engine will oblige. As fast as the CRF450R is, it still feels connected to the rear wheel without much loss of traction, but the rigidity balance is what hurt it the most. When the track gets hard packed and rougher, the Honda suffers from lack of stability. The front end gets a little twitchy and can be difficult to ride fast when track conditions get worse. The suspension has a lot of comfort, but that comfort needs to come from the frame more, in order to be a shootout winner. Riders did like the on-the-fly handlebar mounted map switch and its three modes. Each mode has a completely unique feel to it unlike other machines where switching maps didn’t make a “huge” difference.

Sixth place: Suzuki RM-Z450

The Suzuki RM-Z450 is the best looking bike out of the bunch. However, looks alone couldn’t get the Suzuki up the charts in 2019, but the zook has improved slightly since last year. The BFRC shock still unloads (kicks) off throttle, which causes the…

The Suzuki RM-Z450 is the best looking bike out of the bunch. However, looks alone couldn’t get the Suzuki up the charts in 2019, but the zook has improved slightly since last year. The BFRC shock still unloads (kicks) off throttle, which causes the rider to have a lot of pitching coming into corners. Most riders didn’t mind the engine’s delivery, but just wanted more from the powerplant (especially on deep tilled tracks). The white coupler was almost unanimously used by all riders which helps “wake up” the bottom to mid range, but the Suzuki still signs off too quickly up top. The cornering of the RM-Z450 is still great, but other machines are as good, if not better than the Suzuki for 2019. This bike would be great for a rider who wants to spend less money and still have a good bike to go race/ride on the weekends. Small modifications can really help the Suzuki become a better machine. In fact, we will be doing a project 2019 RM-Z450 this year, so stay tuned!


If you have any questions about the shootout please feel free to email me at kris @keeferinctesting.com. As usual we have an open door policy over here and love to bullshit about dirt bikes. If you see me at the track, come over and say hey!