Motocross Suspension

2021 KTM 250 SX-F Baseline Suspension, Rider Triangle, And Gearing Settings

My son and I have been riding the 2021 KTM 250 SX-F heavily the past few months and have come up with some settings for each of us that may help you out with your orange 250 four stroke machine. If you’re looking for a good place to start, these settings below worked well for a wide variety of tracks that we tested at. Getting a setting that ranges from 130-175 pounds is tough to do but after a few months of playing around we thing we found a setting that can make you comfortable. Below are some suspension, gearing and rider triangle settings that you can apply to your orange brigade at home. 

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Suspension: (160-190 Pounds)

Fork: 

C: 15

R: 11

Height: 4mm

Air: 10.7 Bar

Shock: (Spec #AK2S)

LSC: 13

HSC: 1.5

R:11

Sag: 105mm

Suspension: (130-155 Pounds)

Fork: 

C: 11

R: 10

Height: 4mm

Air: 10.4 Bar

Shock: (Spec #AK2S)

LSC: 15

HSC: 1..75

R: 11

Sag: 105mm

Gearing: 

In stock form the 2021 KTM 250 SX-F comes with a 14/51 but for heavier riders above 170 pounds a 14/52 or even a 14/53 works better in most conditions. Why? It allows the rider to get into third gear more and let the KTM 250 SX-F pull their heavy asses around the track better. For lighter riders under 150 pounds the stock 13/51 gearing is just fine as the lighter riders can use 3rd gear a little early without the detrimental affect of not having enough recovery when shifting too early. 

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Rider Triangle: 

The stock Neken handlebar is rigid/harsh to the hands so go with a Pro Taper bar. If you’re a Renthal guy please contact me for specs at kris@keeferinctesting.com. See specs below: 

Height: 5’5-5’9 = Husqvarna Stock Pro Taper Bend

Height: 5’9-6’2 = SX Race Pro Taper Bend or YZ High Pro Taper Bend

Throttle Feel:

If you find yourself having a sticky or hard twist to your throttle, you can replace your throttle cables as the stock cables will only last around 20 hours before they start to feel like crap. No matter what you do, the cables will never feel the same even if you lube them. You might get a free feel after lubing the cables for a bit, but soon thereafter your throttle will feel harder to twist once again. If you’re looking to spend a little money for an aluminum throttle tube and want to  help the feel of your throttle, I recommend the ZRT throttle. This throttle tube makes the pull have almost zero drag and is a tough SOB. There is some set up/prep time to this throttle (cutting the right side of the handlebars a 1/2 inch), but it can help the pull over the long haul.

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TOP 5 MAINTENANCE ITEMS:

  1. Fuel Filters: If you’re a KTM owner, do yourself a favor and put a couple of these in your toolbox just in case. Fuel filters can get clogged on all KTM’s and this can cause damage to your fuel pump or possibly not allow your bike to start properly.

2. Throttle Cables: If there is one thing that DOES NOT last on KTM’s it is the throttle cables. Every 15-20 hours I will have to replace the throttle cables to ensure that my throttle doesn’t feel hard or sticky when twisting. Originally I thought my throttle tube was dirty or maybe the right side of the handlebar had dirt on it, but I found out through a couple KTM mechanics, that the throttle cables simply wear out. You can’t lube them or clean them out as it will only make the throttle feel better for a short amount of time. Get some 

3. Check All Spokes/Sprocket Bolts: KTM spokes always come loose near the rim lock so make sure you pay attention to all the spokes after every ride. If you don’t check them constantly you will lose or break a couple. 

4. Check Engine Mounts/Swingarm Pivot Bolt: Always check the torx bolts that hold the top engine hangers on the bike. After break in, these will loosen up a bunch, so you might need some blue Loctite on the threads. After you do this, please continue to check these as they still back out from time to time. The torque spec on these bolts are important to the ride attitude of these KTM’s. Also the KTM’s come with frame guards and that means you will not know (until it’s too late) when your swingarm pivot bolt  backs out. Take off your frame guard and check pivot bolt regularly. While you’re at it, get the Acerbis frame guards as they last longer and have better grip than the stock ones. 

5: FI Indicator Light: The little FI indicator light bulb will fall out of the rubber casing as soon as you get past 10 hours. The best thing to do is put a little silicone inside the rubber casing, so the light bulb as well as the wire doesn’t flop around.


2021 450 MX Baseline Stock Suspension Setting Bible

Here is your one stop shop for some baseline suspension settings for all (except the Suzuki) the 450 motocross machines. These settings are a great start for anyone between 160-200 pounds. If heavier springs are needed the below specs will specify this. If you’re asking yourself ,why not gives some specs for riders over 200 pounds, don’t fret, email me at kris@keeferinctesting.com and I can try to walk you through some options. -KK

2021 KX450 Suspension Settings:

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The stock KX450 fork is too soft on de-cel and needs more hold up. These settings will help achieve this and leave you with enough comfort where your hands will not be screaming for mercy. 

Fork: 

 Spring Rate 5.1 N/m Spring (5.0 N/m is stock) *If B level rider and over 200 pounds 5.2 N/m springs are also a great option*

 Oil Level: Standard

 Compression:11-12 clicks out (12 clicks out with 5.2 spring)

 Rebound Range: 10-11 clicks out

 Fork Height: 2-3 mm

 Shock:

Sag: 104-105mm

 Spring Rate: 54 N/m (190 pounds or over, try 56 N/m)

 Low Speed Compression: 16 clicks out

 High Speed Compression: 1 1/8 turns out

 Rebound: 10-11 out


2021 Yamaha YZ450F Suspension Settings: 

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Suspension: If you’re sticking with stock valving the 2021 Yamaha YZ450F’s suspension settings are still slightly soft (once suspension is broke in) at times on bigger bumps at speed. Going slower on the action as well as stiffening the compression really helps the whole bike remain planted around the track. The comfort that the KYB SSS fork/suspension has is unmatched and the track toughness it provides makes your life so much less stressful on set up. This setting below will work for most riders ranging from 160-195 pounds with no gear. 


Fork: 

Height: 4mm

Compression: 6-7 clicks out

Rebound: 7-8 clicks out

Shock: 

Sag: 104mm

Low Speed Compression: 8 clicks out

High Speed Compression: 3/4 turns out

Rebound: 7-8 clicks out 


2021 Honda CRF450R Suspension Settings:

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The stock suspension might be too soft for you if you’re anywhere over 180 pounds. Honda has a 5.0 N/m fork spring that is adequate for most, but the valving seems too soft. Out back the 54 N/m shock spring is also way too soft, so if you’re looking for a quick band aid to make your Honda CRF450R better, without going to a re-valve, going a spring rate up on each end has helped me feel more secure on high speed tracks, as well as soft bumpy tracks. Bringing both ends up a little in the stroke (with the heavier spring rates) has given me more front/rear wheel traction as well a Honda that corners better without over-steering. Unlike the 2020 Honda CRF450R, going up a spring rate on the 2021 version has given the new red bike more track toughness, but you’re still going to have to deal with some frame rigidity. If you’re not into spending more money on a re-valve at this time, simply get some heavier springs and try this setting: 

 Fork: 

 Spring Rate: 5.1 N/m

 Height: 2mm

 Comp: 11-12 out

 Rebound: 11 out

Shock:

 Spring Rate: 56 N/m 

 L/S Comp: 12 clicks out

 H/S Comp: 2 3/4 clicks out

 Rebound: 10 clicks out

 Sag: 106mm

2021 Husqvarna FC450 Suspension Settings:

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The recommended settings were 10.7 bar or 155psi of air in the fork, compression at 12 out and rebound at 18 out. This setting was, as suspected, too soft for my liking and after testing at a few tracks, I found a base line setting of:

Fork:

Air Pressure: 11.1 bar or 162 psi of air

Compression at 13 clicks

Rebound 15 out. 

*With Factory Hard Parts Triple Clamps or Ride Engineering Split Clamps*

Height: 5mm

Air Pressure: 11.1 Bar

Compression: 12 clicks out

Rebound: 13 clicks out

Shock:

Sag: 100mm

L/S Comp: 8 out

H/S Comp: 1.5 out

Rebound: 12 out

With this setting I had no issues bottoming on hard landings as well as  bump absorption/hold up/traction were very good even at GH late in the day. 

The shock was a bit more difficult to find a great setting for, but that is due to the shock spring being slightly soft (undersprun for my level of riding). The action of the shock wasn't bad, my issue was with a spring that is just simply too soft. The shock was riding too low in the stroke which caused a low squat in the apex of turns and a soft blow thru feeling on transitions, whoops, and hard landings. As I said this is easily fixed with a stiffer spring but when striving for a stock base line setting you do the best with what you have. I ended up going with 100mm of sag, high speed compression at 1/2 turn out, low speed compression at 8 out and rebound at 12 out. Now some of you may ask why I didn't go further in on compression and I did try that, but the action on acceleration chop/braking bumps suffered when things are closed off that much. The soft feeling on landings, whoops and turns was more manageable than the instability in choppy acceleration bumps or entering braking bumps at speed. Not the ideal trade off, but again if you have to make do until you get the correct spring rates or a revalve, these settings should work for you. At the end of the day this base line set up allowed me to get more comfortable at speed and gave me a direction of the areas I want to improve.

2021 KTM 450 SX-F Suspension Settings:

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Fork (Stock Triple Clamp): 

Height: 5mm

Air Pressure: 11.0 Bars

Compression: 13-14 clicks out

Rebound: 13 clicks out

*With KTM Hard Parts Triple Clamps or Ride Engineering Split Clamps*

Height: 5mm

Air Pressure: 11.1 Bars

Compression: 15-16 clicks out

Rebound: 13 clicks out

Shock:

Sag: 102mm

Low Speed Compression: 10 clicks out

High Speed Compression: 1.25 out 

Rebound:  11 clicks out 


2021 Gas Gas MC450 Suspension Settings: 

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The 21 Gas Gas MC450 has a similar suspension feel to the KTM, but the chassis has slightly more compliancy so the setting that I came up with is only slightly slower moving than the KTM. This is a general happy spot for the other red machine: 

Fork (Stock Triple Clamp): 

Height: 5mm

Air Pressure: 11 Bar

Compression: 14 clicks out

Rebound: 11 clicks out

*With Factory Hard Parts Triple Clamps or Ride Engineering Split Clamps*

Height: 5mm

Air Pressure: 11 Bar

Compression: 11 clicks out

Rebound: 10 clicks out

Shock:

Sag: 103mm

Low Speed Compression: 10 clicks out

High Speed Compression: 1.5 out 

Rebound:  10 clicks out