Husqvarna TE300i

Kreft Suspension For Husqvarna TE300i (XPlor fork)

Written By: Michael Allen

Let’s be honest, as riders we have all probably uttered these words to a suspension tuner, “I want it plush, but stiff”. I would imagine that every suspension guy has heard that phrase and grits his teeth every time he hears it. That is where Kreft comes in with their revolutionary design of being able to “revalve” the fork with just the turn of a dial instead of taking the fork apart and actually putting different shims in the fork itself. Admittedly when it comes to the internals of how a fork works I am no specialist, but when Matt from Kreft broke it down and explained it to me in dumb dirt bike rider terms, it was very interesting and made a lot of sense. 

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I have worked with many suspension companies over the years and for the most part they work the same in terms of pick up and drop off. This is the first thing that stood out to me when I started working with Kreft: The first step of the process is an initial phone consultation where you actually build somewhat of a relationship with the representative. You go over the basics, like what bike you’re riding and your measurements, but you also get into what you want to feel out on the trail. Along with that you get a crash course on what makes Kreft different and how their system works. From there they send you an empty box with prefect (I really mean perfect) cutouts for your specific fork and shock. They are so detail oriented they even send you bleeder screws, so just in case you have button bleeders they can be replaced so that your forks don’t leak and ruin the box in transit. The professionalism is second to none while still being personable as well as very helpful and explanatory. 

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Aside from the obvious spring rate change and re-valve, the fork gets Kreft’s “Re-valve Control”. The way it was explained to me was that on a standard fork the shim stack nut is tightened down on the top of the shims and in that case, the valving is whatever the tuner’s spec is. The valving itself cannot be changed without fully dissembling the fork and changing the actual shims. The only adjustability on a standard fork is compression and rebound clickers. What Kreft does is use a spring that can have more or less pressure put on it with the adjustment of the re-valve Control knob on top of the left fork. What that spring pressure does is put more or less pressure on the shim stack itself. This gives the rider the ability to make “valving changes” on the fly to adapt to a wide range of terrain and disciplines of off-road riding. With the Kreft fork you now have the standard compression and rebound clickers as well as the re-valve control. In doing all these changes Kreft has also changed the damping forces in the left and right fork tubes. The XPlor fork has unbalanced forces in stock form, making the left tube do the majority of the work. What this does is give the left fork more of a chance of having oil cavitation, resulting in poor damping performance. The final thing that was done to the forks was the Microfinish which is said to work better than DLC coating (and is far cheaper) to reduce friction creating less drag and seal stiction than the stock finish.

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To compliment the fork changes, Kreft internally changes the shock components to get the greatest potential and best balance of the low and high speed tuning circuits. If the circuits aren’t balanced and one is doing far more than the other there is a greater chance for cavitation which results in poor performance. Once the circuits are balanced and cavitation is no longer occurring, the changes that are made to the clickers have a much larger adjustment range and are far more effective. Along with the spring change on the shock, Kreft also installed the X-Trig preload adjuster which I had never used, but holy shit that thing is awesome!

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Now that I have explained all the technical info (to the best of my dumb dirt bike test rider ability) let’s get down to how it all works out in the real world. As I said in my initial test of the TE 300i, any type of riding other than very tech slow trails meant that the TE was going to feel out of place. The fork was extremely divvy when on the brakes or even just when transitioning off throttle. This unbalanced pitching feeling caused the bike to be unpredictable when cornering. In addition to that, anything that resembled a g-out made the bike bottom and rebound too quickly, which doesn’t necessarily give the rider very much confidence, especially in a racing situation. The one race that I did in stock form made it clear that I was having to check up for obstacles that normally wouldn’t phase me, so I knew something had to be done. 

After getting the stuff back from Kreft I bolted it on and read through their extensive welcome packet, which was super informative. I set my sag (which they had very close already) and headed out to my favorite trails, which have a plethora of different types of terrain. The first thing I noticed was that the unbalanced feel was no longer an issue. Now when I enter coroners the bike stays further up in the stroke and is much more predictable. My biggest concern was that after telling Kreft that I mostly ride faster paced desert terrain, I was worried that they would make it too stiff and I would no longer have the compliance in the tight technical terrain. Like I said in the beginning of this story, I basically told them that I want it firm, but soft and to my surprise, Kreft gave me my cake and let me eat it too. After becoming more confident and being able to pick up the pace, I found myself going into g-outs as well as slamming into bigger whoops with more speed. Initially the fork had a slight quick feel that would cause the front tire to lose traction, but after slowing down the rebound three clicks, the bike stayed planted much better following hard landings.

The only other issue I had with the front end was that I felt I still needed more bottoming resistance. I tried going in on the re-valve control, but that wasn’t necessarily the feeling I was looking for. While going in on the re-valve control helped my issue, it took away a little of the initial plushness that I liked. After talking with Kreft, they recommended I simply get a syringe and add 15ml of oil to both forks. After doing this I was able to keep the initial settings on the re-valve control while still getting the bottom resistance I was looking for. When it came to the shock, Kreft was really close on the setting I loved out of the box. I had a slight kick in the rear on de-cel bumps, but it was only off-throttle. To combat this Kreft recommended that I open up the high speed compression all the out. After doing this the kick was eliminated, but I felt the bike was bottoming too frequently, so I followed their recommendation and worked the high speed adjuster in by ¼ turn at a time until I found the balance that I desired. One misconception that I think a lot riders have (I used to as well) is that if your bike is bottoming it’s too soft. It’s perfectly ok for your bike to bottom if the bump or landing warrants it. Bottoming out from time to time means you are using all of your suspension travel. This is what you want! Use all the travel, but still have a comfort/performance blend for your type of riding.  

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Kreft prides themselves on having great customer service, provide a high end product and also a product that has a very wide range of adjustability. When they told me that I could ride technical single track with the same bike that I rode at the moto track, I was skeptical. My last test before writing this article was doing just that, I went to the moto track. Before riding I looked at their recommended setting for moto, adjusted it and started moto’ing. Now was it just as good as a moto setting would be if the suspension was built for moto? Not entirely, but the adjustments for moto made the bike comfortable enough on the track that I was jumping every obstacle without blowing through the travel as well as cornering with confidence. I didn’t feel like the suspension was holding me back by any means and I wasn’t out of my element on this bike. The mere fact that one bike can be capable of such different disciplines with small adjustments is super impressive. I think that Kreft is really on to something and will only be getting more recognition as time goes on. 

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The price breakdown is as follows: Xplor Re-valve Control and Re-valved shock is $1,200 (including seals and fluid), the addition of springs (if needed), Microfinish and X-Trig spring adjuster brings the total to $1,800. Like I said before, Kreft prides themselves on being very high end and in my opinion you get what you pay for. Every part of dealing with Kreft was top notch, from their box, customer service, quality of parts, and performance of the suspension was very impressive. If you are in the market to fix your 4CS, AER, or Xplor suspension, I would highly recommend giving Kreft a call. If you have any questions about the performance of the Kreft setup on the TE 300i feel free to reach out to me at Michael@keeferinctesting.com. That being said, if you have any technical questions about the parts itself reach out to them because I’m just a test dummy and won’t be able to answer your questions. Kreft’s contact is 541-797-0700 or email them at Info@Kreftmoto.com

2020 Husqvarna TE 300i First Impression

By: Michael Allen

In a world where most people think that two strokes are dead and four strokes rule, there is one company (or two depending on how you look at them) that has continued to progress two stroke technology. Husqvarna is one of three (KTM, Husky, and TM) motorcycle manufacturers who have released fuel injected two strokes in the last four years. Husqvarna released theirs in 2017 and after riding it I was pretty impressed. Now that they have been around for a few years I was excited to see how polished the latest model was compared to the first-year bike. The 2020 TE 300i is Husqvarna’s model that is aimed at the trail rider and not necessarily the racer. Although the TX (the race version) and the TE share the same engine and chassis they have two distinct differences from one another. The main things that makes the TE more of a trail bike is the WP XPLOR fork which is an open bath spring fork. The other main difference is that the TE comes with a headlight and a tail light in case you get caught out on the trail after dark. In all honesty, when I went down to Husqvarna to pick the bike up I wasn’t a fan of the bike aesthetically. I thought the grey plastic accents didn’t look right and I didn’t like the shape of the body work. That being said, over the past few weeks the bike has started to grow on me. I can’t explain why, but for some reason I have totally changed my opinion and now I think it looks good.

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 The 300i has an MSRP of $10,099 and comes with quality handguards that are very sturdy, as well as a skid plate with decent coverage that is easily removable with two bolts. For 2020 the exhaust system on the 300i has some big changes. The head pipe is narrower and gives the bike slightly more ground clearance than the previous model. In addition to more clearance, the new pipe also has a 3D design with corrugation in the metal, which makes the pipe stronger and less susceptible to damage from trail debris. The silencer has a new aluminum mounting bracket and less dense packing for better noise damping. The engine on the 300i is electric start only and comes standard with a li-ion battery which is 1kg lighter than a conventional battery. With keeping mass centralization in mind, the starter is mounted underneath the engine keeping the weight down low. The wiring harness is all new and looks cleaner as well and concentrates all of the electrical components to a central area for ease of service. The EMS (engine management system) controls the fuel mixture as well as the mapping, which is new for 2020 as well as having a new ambient air pressure sensor to make the bike respond better to differing altitudes.

Unlike traditional carbureted two-strokes of the past, the 300i uses a throttle body that is controlled with two cables that open a butterfly valve that lets more air into the intake and mixes with the oil, which lubricates the crankshaft, cylinder and piston. On the right side of the Pro Taper handlebar, the 300i has a map selector switch which gives the rider the option of a softer or more aggressive power characteristic.  The frame on the TE is new with hydro formed tubes, new geometry, and added longitudinal and torsional rigidity. The TE 300i engine is mounted 1 degree lower at the swing arm improve front wheel traction and feeling. The frame is finished in a dark blue powder coat and comes with frame protectors. The new sub frame although still made of a carbon composite has been made slightly lighter and is 50mm longer to help with the handling of the bike. Like I said before one of the main differences between the TX and the TE is the fork. Being that the TE is meant for slower speed and extreme type terrain, Husqvarna decided to go away from the air fork for this model and use the WP XPLOR fork. The XPLOR fork is 48mm and splits the rebound and compression between the right and left fork tubes. The left fork tube controls the compression (30 clicks) while the rebound control (30 clicks) is handled by the right tube. In addition to the adjustability of the damping, the XPLOR fork also gives the rider the ability to adjust the fork spring preload (3 clicks) with an adjuster on the top of each fork tube. The rear suspension on the 300i has a new piston and updated settings as well as motocross inspired linkage which sets the rear of the bike lower, improving traction in extreme conditions. The radiators on the 300i are also new; mounted 12mm lower (centralizing the mass) and are integrated into the frame which helps with the bikes ability to cool more efficiently. The 300i doesn’t come with a radiator fan (it’s available through the accessories catalog) I feel like it should since it’s designed to be ridden in the most extreme environments. Unlike the KTM which comes with Brembo brakes and clutch system, the Husky comes with Magura components that are mated to the 260mm front and 220mm rear rotor. The Husky also relies on Pro Taper to handle the bars and ODI for their lock on grips.

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Now that you know all the new and technical data, let’s get into how the TE300i feels out on the trail. Starting with the engine: the E-start 300i always starts quickly and comes to a perfect idle no matter the elevation or temperature. The 300cc engine has a counter balancer which has made vibration a thing of the past. One of the things I used to hate about 300cc two-strokes was the annoying vibration you got after a long ride that would leave you with tingly hands. This engine honestly vibrates less than my YZ 125 which is super impressive. The power on the 300i is all about the bottom end pulling power. This bike LOVES to be short shifted and in fact has made me completely change the way I ride. This two-stroke really benefits from being ridden like a four-stroke so I had to get my mind wrapped around being a lugger again (you guys should know what a lugger is). The power tractors through the bottom into a very meaty mid-range, but then quickly tapers off as the revs increase. Once through the middle of the rpm range there is no point in trying to scream the bike unless you’re hill climbing and need the wheel spin. That being said, if you ride the bike a gear high, you’re rewarded with gobs of torque and an engine that is damn near impossible to stall. The other good thing about the pulling power is it doesn’t have a light switch character that is commonly felt with to two-strokes. The “power character” is so broad on the 300i throughout the rpm range, it never seems to fall off from making power when the engine is under a load.  

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Being that the TE 300i is designed to be a trail bike and isn’t necessarily directed toward the racer (they sell the TX 300i for cross country racing) the suspension is understandably on the soft side. Unlike the TX, the TE doesn’t come with an air fork and instead comes with the WP XPLOR fork (open bath), which is a spring fork that splits the compression and rebound to each fork tube. Even though the TE is meant to be a trail bike, in my opinion it’s still sprung slightly too soft. The Xplor fork has a 3-way pre-load adjuster, and even with the preload on the stiffest setting, the fork was still too soft for my 6’ 185lb frame. In tight technical terrain the soft/springy feeling was welcomed, but when speeds pick up and I started driving into braking bumps, the fork doesn’t stay up in the stroke nearly enough and dives excessively under braking giving the bike a nervous feeling. The rear suspension isn't as soft as the front, but still is not stiff enough when it comes to riding the bike at race pace. At 232 pounds the soft suspension gives the bike a heavier feeling when trying to ride aggressively on tighter trails. I think the Xplor fork has real potential and I’m excited to see how well the bike will work with stiffer springs. 

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I think it’s awesome that the TE comes with a headlight and on top of that the computer is a bonus, along with the ability to adjust the mileage for enduro events. I prefer the Magura brakes and clutch to the Brembo components that come on the KTM because I feel like they are slightly less “grabby” feeling. Although when riding the 300i it sounds corked up and quiet, when listening to the bike hill climb or be ridden aggressively with another person on it, there is a crisp barky note from the silencer. The seat cushion is decent, but the cover is a little slippery. If I didn’t do a good job holding myself forward, I found myself sliding back under acceleration or up steep bumpy inclines. Overall I think Husqvarna did a great job making an easy to ride trail bike with the 2020 TE 300i. Although the suspension is soft for my riding style, the stock settings are a good starting point and give the rider some adjustment to play with via clickers/pre-load adjustment. I look forward to racing the TE 300i, and will be keeping everyone up to date with the modifications that are made and how they translate out on the trail. If you have any questions about the TE 300i feel free to send me an email at Michael@keeferinctesting.com and I will try to help.